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Space Forge's successful plasma generation aboard ForgeStar-1 marks a revolutionary breakthrough in semiconductor manufacturing, proving that advanced crystal growth can be achieved on a commercial satellite in low Earth orbit. This world-first capability enables production of ultra-pure wide-bandgap materials like gallium nitride and silicon carbide that are orders of magnitude cleaner than Earth-made alternatives, directly addressing critical supply chain needs for defense, quantum systems and power electronics. The microgravity environment eliminates defect formation and contamination that plague terrestrial production, opening an entirely new manufacturing frontier that will improve efficiency and resilience across industries central to technological progress.
Space-based semiconductor manufacturing remains an unproven concept plagued by prohibitive costs, regulatory chaos and uncertain commercial viability despite decades of experimentation dating back to NASA's Skylab in 1973. Space Forge operates from a cramped business park in Cardiff, has already lost one satellite to a failed Virgin Orbit launch and lacks even a re-entry license from Britain's fragmented regulatory apparatus overseen by ten poorly coordinated agencies. The company faces crushing energy costs and infrastructure expenses while American subsidies and European offers threaten to pull operations abroad, exposing the fundamental weakness of betting on orbital factories when terrestrial alternatives remain far more practical and economically sound.